Hypophosphoric Acid Synthesis Essay

Sulfuric acid is sometimes referred to as the “king of chemicals” because it is produced worldwide in such large quantities. In fact, per capita use of sulfuric acid has been taken as one index of the technical development of a country. Annual production in the United States, which is the world’s leading producer, is well over 39 billion kg (86 billion pounds). It is the cheapest bulk acid.


Most sulfuric acid is produced by the modern contact process. First, elemental sulfur or sulfideores are heated with oxygen to produce sulfur dioxide (SO2). About 60 percent of the sulfur dioxide produced throughout the world comes from burning sulfur, and approximately 40 percent is derived from roasting sulfide minerals. (Roasting is the process by which ores are oxidized by heating in air.) Sulfur dioxide is then oxidized to sulfur trioxide, SO3. This oxidation reaction is exothermic (i.e., releases energy in the form of heat) and reversible. Accordingly, a vanadiumoxidecatalyst is used on an inert support to increase the rate of the oxidation without decreasing the yield. Under optimum conditions, the feed gas consists of equimolar quantities of oxygen and sulfur dioxide (i.e., a 5:1 ratio of air to sulfur dioxide) that passes through a four-stage catalytic converter operating at various temperatures. After the gas mixture has passed over three of the catalyst beds and approximately 93 percent conversion to sulfur trioxide has occurred, it is cooled and absorbed into sulfuric acid in ceramic-packed towers. A final conversion of greater than 99 percent is achieved after passage through the final reaction bed. All three reactions used to produce sulfuric acid, as shown below, are exothermic. Efficient utilization of this energy to generate electricity, for example, is a key component in maintaining the inexpensive price of this heavily used acid. S + O2 → SO2
2SO2 + O2 → 2SO3
SO3 + H2O (in 98% H2SO4) → H2SO4

Pure sulfuric acid is a colourless, oily, dense (1.83 grams per cc) liquid that freezes at 10.5 °C (50.9 °F). It fumes when heated because of its decomposition to water and sulfur trioxide. Because SO3 has a lower boiling point than water, more SO3 is lost during heating. When a concentration of 98.33 percent acid is reached, the solution boils at 338 °C without any further change in concentration. This is called a constant boiling solution, and it is this concentration that is sold as concentrated sulfuric acid. Anhydrous sulfuric acid mixes with water in all proportions in a very exothermic reaction. Adding water to concentrated acid can cause explosive spattering. Because it reacts with organic compounds in the skin, concentrated sulfuric acid can cause severe burns. Thus, to decrease the risk of injury in the laboratory, sulfuric acid should always be added to water slowly and with stirring to distribute the heat.

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